Kioti injector pump.

Kioti injector pump Very disappointed because it never Fuel Injection Pump Assembly for Kioti Tractor(s) CK25, LK2554. injection pump gear or cam or injection pump plungers or rollers. On the plus side, an owner with good mechanical skills could do the job himself (herself). But we now know that this is a common Zexel (formerly Bosch) agricultural injection pump and parts are readily available for repairing it. Mar 7, 2016 · When you run a diesel out of fuel or change the fuel filter, or other wise open the fuel delivery system, you need to bleed the air out of the fuel delivery system. Pumps, Hoses, Nozzles, Filters; Baler Twine / Netwrap / Film Cup Fuel Filter fits Kioti CK25 CK27 CK30 CK35 DK35 DK40 DK45 DK50 DS3510 DS4110 DS4110 HS DS4510 Kioti 2007 Dk45SE HST. Mar 23, 2011 · According to Kioti the only fix is a whole new injection pump, costing $1000 and up. When looking up these injectors a Kioti injector is anywhere from $500-$900. Jan 23, 2021 · In the process of relocating the pump, I installing a new fuel line to the engine, changed the fuel filter, anddrained the fuel tank. If you insert 0. #8 . Fuel injector repair/replacement . This did not occur in the earlier design that used an external stop solenoid or in later models after 2008. Pat Numbers: 2644C314, AR3090316, 9520A000G, 9520A001G . I. Check that. Tractor, well first I'm going to try and see if the Kioti people will stand behind the EPA warranty and replace the pump. The guy I bought it from said it had been setting up because of a problem. Over time, the vibrations of the tractor can cause the teeth to break off, which can jam the pump and prevent control of the speed. Has Kioto offered to help with these repairs? J23 KIOTI DK65 NOZ ASSY (R&R) View Part. The thread is pretty thorough and explained a lot. Even better, control sleeve replacement does not require special tools or re-calibration, if done right. chart1 New member. Based on posts on the owner-operator forum, this problem seems to effect 2005-2008 models. Check out the brochure in the link Fuel Injection Pump Assembly E5800-51015 for Kioti Engine 3A139 3A150 3A165 Tractor CK27 CK30 CK35 DK35 DS3510 LK3504. Will only fit models that have orange plastic clips on the air cleaner cover CK2610 XL94-00321 & after CK2610H XL95-01290 & Rebuilt Delphi Injection Pump, Perkins 2644C314. Jan 7, 2013 · Jan 7, 2013 / Kioti CK20S injector pump removal instructions #1 . Replaces Kioti OEM nos E5700-51016. Aug 5, 2009 · This is the second part of my DK45SE HST Fuel Injector Pump story. It led to incidents of out of control very high RPMs. Not sure where to go from here Aug 10, 2012 · Jul 14, 2013 / Kioti Injection Pump Failure Data #40 . Apr 17, 2025 · New Genuine Kioti Fuel Injection Pump Direct Factory Replacement Condition: NEW Genuine Kioti Replaces part numbers: E5700-51016, E5775,51011, E5700-51015, E5763-51011 We have Many other tractor parts available! Specializing in parts for engines, hydraulics, driveline and electrical since 1995. May 6, 2022 · Buy Fuel Injection Pump Assembly E5800-51015 For Kioti Engine 3A139 3A150 3A165 Tractor CK27 CK30 CK35 DK35 DS3510 LK3504: Pumps - Amazon. YouTube Videos. jammed tack, stripped gears, excessive plungrr wear, etc) Oct 16, 2014 · Joined May 4, 2009 Messages 7,641 Location Southern VT Tractor 22 SANY SY 50U, '10 Kioti DK 40se/hst KL-401 FEL, loaded tires, KB-2485 bhoe, Tuffline TB160 BB, Woods QA forks, MIE Hydraulic bhoe thumb & ripper tooth, Igland 4001 winch, & GR-20 Log Grapple. View Details. 1K views 1 reply 2 participants last post by thepumpguysc Aug 6, 2023 Jun 27, 2024 · I have a Kioti CS2410 which will crank but not fire. Replaces Kioti OEM Number(s) E5500-51015, E5500-51012. I motored it over after putting new Feb 5, 2020 · Looking through another thread about "5 extra HP" on an NX4510, I noticed the poster had a link for the Daedong/Kioti motors for 2015. Jan 30, 2013 / Lk3054 injector pump #5 . That was going to be the next thing I was going to do but as it turns out I just heard from my dealer, he called Kioti and told them the problem. By way of background, a number of Kioti owners with 2005-2008 model tractors reported injection pump failures and the cause was usually broken teeth on the gears that control the amount of injected fuel. A new fuel injector pump would cost $1400 to $1800 plus labor. Kioti isn't the only maker with recurring problems, but they're the only one with recurring injection pump failures. air/fuel will come out 1 way BUT it NEEDS TO BE CLOSED when running. This seems to have happened fairly often and is due to defective manufacturing or design. com by Tractor Brothers has a genuine Kioti ASSY PUMP, INJECTION for the Kioti model DS4510 and all the other genuine Kioti parts you need. com FREE DELIVERY possible on eligible purchases Aug 9, 2016 · If you didn't get air into the injection pump then you shouldn't have an issue. I took it the pump out today and confirmed it was the gears/pinions with broken teeth. I am a fairly decent mechanic but I am stumped. He thinks it is a problem with the electrical side of the fuel pump system and has picked the tractor up to check it out. The CS schematic is more complex than the old CK/DK models too (many safety interlocks). Joined Nov 10, 2007 Messages 1,824 Location Dingmans Ferry PA Tractor 53 Cub, 70's JD Nov 22, 2013 · Jul 23, 2023 / Repair Common Kioti Mechanical Injection Pump Failure #70 . While checking compression followed by a leak down test are great procedures, I think first I would do they simplest of often overlooked maintenance and check/adjust the valves. Feb 5, 2020 · Joined May 10, 2009 Messages 897 Location Upper Michigan, Marana Az. Mainly because I have had such good luck with my 2001 model. Mar 17, 2004 · Well my time was up yesterday my CK 30 injector pump went. I believe it is the same issue show here. Sep 13, 2014 · Glad you got it going, I have been working on them for 5 years, not that many failed, that's not much help if yours did, there are diesel injector shops that are able to rebuild them now, tho I'm not sure the cost but one person told me it was about half of the cost of a new pump, and that is here in Missouri, but the pump that is used on the Kioti is being used on a lot of other tractors so I . The injection pump comes with the seals and gaskets for installation. 15 mm of shims, you ***** the injection timing. But, IF you did then cracking an injector would be the way to help purge any such air. Fuel Injection Pump for Kioti Tractor(s) DK40, DK45, DS4110, DS4110 HS, DS4510. I have no smoke when it cranks. Next turn the engine over in 3-5 second intervals until you see fuel coming out of the loose injector lines. Third does anyone no if there are parts available such as the plastic gears inside the pump. Most times at this point the tractor will start so tighten the injector lines down and go to Fuel Injection Pump Assembly fits Kioti CK35 LK3054 CK30 DS3510 CK27 DK35 LK3504 E5800-51016 ASAP Item No. Joined Nov 9, 2011 Messages 1,927 Location Kittrell, NC Tractor Kioti DK45S. Nov 2, 2010 · Do a search for "injector pump failure" in the kioti owning and operating forums and you will find a ton of posts. 2 - YouTube Jun 5, 2017 · Jun 9, 2017 / Kioti EX45 Injector Pump Repair. Aug 10, 2012 · Joined Nov 25, 2011 Messages 16,317 Location Ohio Tractor Kubota 1120 RTV Kioti DK-40, MF-135, Ventrac 4500Y Jul 8, 2005 · Problem is the kioti tech mentioned that there is a valve or something on or near the injector pump that should be opened also during the 30 second run then closed. Injection Pump: 2644A406: USE SD P2 2644A406: Injection Pump: 2644A446: USE SD P2 2644A406: Injection Jun 24, 2018 · replacement for Fuel Injection Pump Assy for Farmtrac/Montana/Cub Cadet/LS/Kioti tractors ; Fits Kioti CK27, CK30, CK35, DK35, DS3510, LK3504, and many more Aug 16, 2018 · My Kioti is in need of some new injectors. Alien said: Would the CK 30 Nov 24, 2013 · Jun 18, 2015 / Kioti LK35 Injector Pump Solenoid Problem #7 . I spoke to the dealer who is a real stand up guy - one of the reasons I bought the Kioti in the first place. Feb 23, 2021 · If I understand correctly, in addition to replacing the #2 injector, you have also swapped the injectors from a known functioning injector. Nov 22, 2013 · Dec 5, 2017 / Repair Common Kioti Mechanical Injection Pump Failure #16 . Taken hose off at fuel injector and when i run the pump, diesel flows. You verified it's getting air, no blockage, Kioti owners manual will suggest - "when power is insufficient" - Valve out of adjustment - Air Cleaner dirty - Fuel injection pressure is wrong - "If color of exhaust is bad"; fuel quality poor - Nozzle is bad - at 250hrs valve adjustment should not be an issue, however contaminated fuel can be a pain and cause blockage / failure at the injectors Apr 10, 2019 · Injection Pump Rebuilder. 1-12 of 27 results . The Delphi part number is 28387256. Feb 5, 2002 · A friend of mine purchased a Kioti DK 35 se HST in 2008. Turbo Chargers. But everyone I have rebuilt have to be retimed due to small amounts of wear on all of the above items. A new IP is costly (vicinity Nov 22, 2013 · In short, Joel reports success repairing a Kioti Doowan injection pump (IP) with broken gear teeth using the standard Zexel parts he has in stock. Kioti Tractor DK45SE HST rebuilt injector pump Pt. Steve_Miller Veteran Member. Replaces Kioti OEM Number(s) E6301-51016, E6301-51013. C. If you tractor has a lift pump that pumps the fuel to the injector pump, it often has a screen in it. Fuel Injection Pump Assembly for Kioti Tractor(s) CK27, CK30, CK35, DK35, DS3510, LK3054, LK3504. pull that hose off so u can SEE which way its supposed to go. Joined Nov 28, 2010 Messages 3 Tractor kioti lk35. Leave the lines loose AT THE INJECTORS when trying to start. ritcheyvs Veteran Member. I love that my DK predates all this nanny nonsense. Condition:Remanufactured Replace Part Number:E5800-51015, E580051015, E5800-51016, E5800-51011, 40109813, E580051016, E580051011, 175201 Oct 14, 2019 · The knob on the injection pump inlet is an air bleed. After researching, I figured it was the fuel injection pump. Jun 17, 2023 · I've had a runaway motor on my CK25 and out of commissioned it months ago. Alien Elite Member. Nov 15, 2022 · Diesel engines are not all the same in how they fire their injectors, some will use a setup like you describe, where the diesel injector pump increases the pressure for each injector at just the right time, exceeding the pressure set for the injector, and then the injector fires, others have a pump that pressurizes the injectors at a constant Customer: I need a injector pump for a ck20 Kioti tractor will the ck25 the same Mechanic's Assistant: Can you confirm the model year of your CK20 Kioti tractor? Customer: around 2005 Mechanic's Assistant: Thank you for that information. 5 hp, used to put out 34hp in 2015. Well talk about a rip off so I found this company over in PA that rebuilt injectors at honest price. Fits: Perkins 1104D-44T, Kioti DK90, Massey Ferguson 2670. I’ve been trying to wrap my head around the different part numbers to get the correct injector at a reasonable price. Jun 27, 2023 · I have a 2006 ck20 that I bought not running. Information for Kioti owners. Therer is nothing in the manual about this, and I cannot find the valve. His injector pump failed (stripped gears) like so many others made from 2005-08. Joined Mar 17, 2004 Messages 1,352 Location Nova Scotia, Canada Aug 5, 2009 · I had a broken gear in my 2007 fuel injector pump on my Kioti Dk45SE just like hundreds of others out there. Nov 9, 2011 · For tractors out of warranty, the only fix (according to Kioti) was to replace the entire injection pump, which cost about $1K-$2K just for the parts. Jun 21, 2012 · Also opened bleed bolt on injector pump and plenty of fuel. B. He said the “cam” for the injector pump had been replaced and it was not “timed” correctly. Bid on top-quality equipment at our April 29th online auctions! Nov 9, 2011 · If your Kioti injection pump had a confirmed failure, please respond with the following data as known: (1) Tractor Model (2) Year built (3) First 4 digits of serial number (4) Approximate operating hours at time of failure (5) Nature of failure (if known, e. It took me about 6 1/2 hours from start to finish but the first hour was cleaning. Part Number: 9520A000G Category: Injection Pump Tags: Kioti, CK3510 Related OEM and MFG Part Numbers: 28645543, 3896496, 7386496 Spencer Diesel offers a complete application guide to find the exact pump, injector, or turbo that fits your agricultural, industrial, or light truck needs. Does anyone know if kioti was still putting injector pumps with plastic gears on dk45s in 2006? Called kioti today and was told to talk to dealer, but had already talked to dealer and mechanic twice and they insist it is bad fuel. Fuel Injection Pump for Kioti Tractor(s) CK20, LB1914, Daedong Engine(s) 3C093. The shims come in different thicknesses. See your owners manual for instructions on how to bleed the system. Delphi Injection pump rebuilt by Oregon Fuel Injection using genuine Delphi parts. Oct 18, 2014 · retracts the plunger from the injection pump, and the injection pump control rack moves into the position that allows the engine to start. He has always been very pleased with the tractor till now. Have you noticed any specific issues with the current injector pump on your CK20? Genuine Kioti Inner Air Filter Kioti Part #: TC26-1870A Kioti CK, CK-SE Series listed below. 5 degrees. . com. OUT in 1/2 turn increments and snug the nut back up. For others, this stop solenoid is different from the CK and DK models. The 3A165 that is in the CK2610 now, although detuned to 24. Purchased tractor in june of 2006. Joined Jan 7, 2013 Messages 1 Location Gambier, Ohio Tractor Kioti CK20S. Kioti LK2554, Branson 4815C, Satoh Beaver, Speedex. The Kioti part number on the current injector is F6805-53001. Kioti CK/DK Rebuild Kit - Some Kioti tractors have injection pumps with a control sleeve (or gear as many call it), that is made with a poor quality material. Replaces Kioti OEM Number(s) E5800-51016, E5800-51011. Talked to a Kioti mechanic and found a local injector repair shop although I ended repairing using the thread at the top of this forum. With over 500,000 Kioti parts available and most common parts in stock at one of our locations, we either have the genuine Kioti parts near you or will have Aug 5, 2023 · Kioti DS3510 No fuel from injection pump Jump to Latest 2. When I have done this previously on my old 1960's David Brown tractor, I just bleed the injector pump via the air bleed valve. Oct 30, 2017 / Bleeding the fuel system on a Kioti Nov 9, 2011 · Kioti tractors with the new stop solenoid design built between 2005 and 2008 were vulnerable to injection pump failures caused by broken gear teeth on the injection pump control sleeves. 4myKioti. Oct 8, 2013 · The next step after getting the fuel filter full and tightening the bleeders screw is the loosen the three injector lines on the injector pump. 175201. Get the ASSY PUMP, INJECTION, part number: E6301-51016, for the Kioti model DS4510 here. Come along as we pull the injector pump out of this Kioti CK30, and attempt to see why it stopped working! Re: CK 25 gear, injector pump -----Thanks Lexgs for all your information. Can you confirm if you need this for maintenance or repair purposes? Fuel Injection Pump fits Kioti CK20 LB1914 E5700-51016 fits Daedong 3C093. 15 mm of shim/shims, you will advance the injection timing by 1. Joined Jul 13, 2011 Messages 2,708 Location Grantham, South East Queensland Mar 6, 2015 · Back to the injection pump: Timing of the injector pump can't change dramatically, like all the sudden, unless something broke. Tractor Kioti CK4010 hst, Cab, Deere 26G excavator, K1500 w/ Boss 7’6” plow, F450 dump W/ Boss 10’ straight blade Super Duty plow, F250 reg cab, F350 cc drw, Case TR310 CTL Dec 4, 2017 · Buy FridayParts Fuel Pump with Gasket E5775-52031 E577552031 for Kioti Tractor CK25 LK3054 CK35 DK40 DK45 DK55: Mechanical Fuel Pumps - Amazon. I called and they were Mar 31, 2013 · Just as you said it takes surplus fuel from the injectors and runs it back to the tank. The injection event is at 12 degrees before top dead center. Got it all back together OK, but now I needed to prime the fuel lines etc. Find this any many more Fuel Systems on Fastline. If you remove 0. com FREE DELIVERY possible on eligible purchases Nov 9, 2011 · For those considering a Kioti tractor: Most owners are very satisfied with their tractors but be aware that several current owners have experienced injection pump failures. e. Second the tractor is only 3 years old and has only 300 hours on it, these injector pumps should not be failing at 300 hours. Customer: how can I get parts diagram/breakdown for the injector pump on a Kioti ck25 Mechanic's Assistant: I understand you're looking for a parts diagram for the injector pump on your Kioti CK25. I have replaced fuel filter and fuel pump. Apparently the glow plug tips also broke off. com FREE DELIVERY possible on eligible purchases Nov 3, 2011 · My Kioti CK 20S is in for repair right noe for injector pump failure. Page. jake98 Veteran Member. Feb 5, 2020 · The fuel injection timing is the only thing controlled by the shims. Feb 5, 2002 · Kubota had some 3PT problems, Kioti has injector pump and key switch issues. g. bubbazoo New member. Kioti 2007 Dk45SE HST. Mar 28, 2007 · Mrs. rcirpt pfxko rtef jazyzw dijebg dwvu ewift avqvkb vllosr ffzfbt bfakmx ivncm sagduzu bts yvja